A comprehensive production report
that offers a detailed analysis of production activities,
providing manufacturers with valuable insights into shift-wise,
part-wise, and hourly production data, alongside critical data
on bad quantities,
downtime, and
Overall Equipment Effectiveness
(OEE) for the selected date.
The report presents an hourly breakdown of production outputs
across different shifts, allowing manufacturers to assess
production performance and throughput levels during specific
time intervals.
The report also summarizes the overall production output for the
current day, accompanied by OEE data that assesses the
efficiency and performance of production equipment based on
availability, performance, and quality metrics.
Quality Reports
A comprehensive defect analysis and categorization, allows
manufacturers to identify and categorize different types of
product defects, quality deviations, or non-conformities that
may occur during the manufacturing process.
Captures and consolidates quality control and inspection data,
including data from in-process inspections, final product
inspections, and quality assurance checks conducted at various
stages of the production process.
Enable manufacturers to identify quality trends, performance
patterns, and quality-related insights over specific time
periods or production cycles.
OEE Reports
Generates OEE Reports for each
department and individual machines, providing a comprehensive
overview of
OEE metrics
tailored to specific production areas and machine types.
By monitoring departmental and machine-specific OEE data,
manufacturers can assess the performance of different production
units, identify areas for process optimization, and plan
effectively to enhance overall equipment effectiveness and
productivity within each department or for each machine.
Facilitates performance benchmarking and the implementation of
improvement initiatives by comparing current OEE data against
predefined performance targets, industry standards, or
best-in-class benchmarks. By benchmarking OEE metrics,
manufacturers can set achievable performance goals, track
progress toward operational excellence, and drive continuous
improvement initiatives.
Maintenance Reports
Get insights into
machine downtime
in hours per day, per month, and the associated maintenance
activities, allowing manufacturers to assess the impact of
maintenance interventions on production uptime, machine
availability, and overall production efficiency.
Enable manufacturers to analyze maintenance performance metrics,
such as
Mean Time to Repair (MTTR), and
Mean Time Between Failures (MTBF)
to assess the effectiveness of maintenance strategies, and
identify opportunities for continuous improvement in maintenance
operations.
The maintenance report can be
drilled down for each machine and each month enabling
manufacturers to refine maintenance workflows, streamline
maintenance processes, and optimize equipment reliability and
performance to support uninterrupted production operations and
sustainable business growth.
Process Parameter Reports
Real-time monitoring and analysis of essential process
parameters i.e. temperature, pressure, speed, flow rate, and
other relevant production metrics which vary on the industries
and their corresponding manufacturing process.
Reports integrated
Statistical Process Control (SPC)
analysis, enabling manufacturers to apply statistical methods
and control charts to monitor process parameter variations,
detect anomalies, and identify potential quality deviations or
production inconsistencies.
Provide insights into production yield and efficiency metrics,
enabling manufacturers to assess the relationship between
process parameters, production output, and overall manufacturing
efficiency.
Trend analysis and data visualization capabilities, allow
manufacturers to visualize process parameter trends, performance
patterns, and historical data trends over specific time periods
or production cycles.
WIP Reports
The Production Trend Report within the
WIP Management tool
offers manufacturers a detailed analysis of production trends
providing insights into production volumes, throughput rates,
and production efficiency over specific time periods or
production cycles.
The
WIP Trend Report
tracks and analyzes the trends and status of work in progress
across departments and production stages, providing
manufacturers with a comprehensive overview of WIP levels,
inventory turnover rates, and WIP movement patterns within the
manufacturing environment.
The Rework trend report within the
WIP Management tool focuses on tracking and analyzing trends
related to rework occurrences, and rework quantities,
highlighting instances of rework activities, across stores over
a specific time period.
The Rejection trend report provides
manufacturers with insights into rejection rates based on the
parts moved to scrap or rejections.
Customizable Data Analysis
Manufacturers can achieve seamless collaboration with customers by gaining real-time access to customer data for customizing products. With
data analysts, tool stakeholders can enable to solve problems,
fostering stronger customer relationships.
Manufacturers optimize production processes by conducting granular
analysis where they get delayed or adjusted to accommodate
customization or made-to-order requests for smooth flow
productivity.
Through data mapping tools manufacturers identify potential
issues, risks, and security gaps to reduce risk management in the
production process. A real-time monitoring, ensuring compliance
with data quality standards and efficient equipment performance.
Automation of quality assurance processes helps maintain
consistent product quality and operational efficiency.
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