Home About us Support Partners SIGN UP NOW

Production Process Pyramid
Overview

pyramid

One-Stop Factory Solutions

Our Smart Factory is a revolutionary all-in-one solution, that addresses manufacturers' challenges in one place.
From meticulous production planning to seamless product delivery, our products help
to streamline every aspect, ensuring an efficient and unified manufacturing journey.

Our Smart Factory is a revolutionary all-in-one solution, addressing manufacturers' challenges in one place. From meticulous production planning to seamless product delivery, our products help to streamline every aspect, ensuring an efficient and unified manufacturing journey.

Our Smart Factory Solutions

Production Monitoring & Management

Streamline production oversight with integrated quality control and Statistical Process Control (SPC) measures.

Machine Maintenance Management

Attain uptime excellence with expert maintenance, ensuring seamless machine continuity and optimized reliability.

Our
Smart Factory
Solutions

WIP & Material Management

Maximize operational efficiency by seamlessly overseeing work-in-progress and materials in your manufacturing setup.

Raw Material Planning

Optimize manufacturing sustainability through strategic raw material planning, minimizing waste, and maximizing resource efficiency.

Explore a Key Module in Our Smart Factory
Solutions!

Explore a Key Module in Our Smart Factory Solutions!

Our Smart Factory solution is an all-in-one revolution, seamlessly integrating MES, MRP, and WIP Manager to transform your
shop floor and boost productivity. Delve into the details of each Smart Factory module now!

MES

MRP

WIP manager

Digitally monitor & control your shop floor happenings

Establish a fully connected, paperless factory that keeps every stakeholder aligned from planning through delivery.
With a digitally enabled system supporting end-to-end operations, M2M (Machine-to-Machine) communication
enhances automation and productivity, achieving efficiency gains with minimal cost impact.



Production Management

Effortlessly monitor, track, and manage your production processes in real time, ensuring streamlined operations,
minimized disruptions, and enhanced overall efficiency.


Production Planning

Production Planning & Control

Bridging the PPC department closer to the shop floor is crucial, as efficient planning forms the foundation of a streamlined manufacturing process. Our software offers diverse planning options to optimize operations. Be it a line set up or a project based execution based on an operation order, you can configure the software to create the plan based on the machine availability. Plan generation can be automated based on the master information like cycle time, process for a particular part based on the work order. Flexibility to plan based on individual processes and machines. Work order creation and run multiple work orders in parallel with option to pause and resume. The Work order based production report keeps every stake holder in sync to keep the customer informed of the delivery timeline.

Production Plan Rescheduling

Execution & Dynamic Rescheduling

Production plan execution requires adaptability due to the unpredictable nature of shop floor dynamics. To address these challenges effectively, empowering workers with the right tools is essential. Our Smart Factory solution enables Operators and Supervisors to easily access the production plan, understand customer priorities based on their shift, and dynamically reschedule tasks when necessary. This flexibility allows Supervisors to manage unexpected situations such as operator absenteeism, raw material shortages, and machine maintenance. Any changes made are immediately reflected in the Manufacturing Execution System, ensuring that all data analytics are updated in real-time to support better decision-making.

WIP Management

WIP Management & Traceability

Our Smart Manufacturing Solution supports automated and manual movement of the WIP Inventory. For line setup, the automated movement of WIP shows the availability of the raw material for the next process. The movement happens based on the process order defined for the particular part and also based on the Work order. The tag number of a batch or an individual component can be traced along with the process parameter, Quality metrics, in reference to the machine and the operator at any point of time.

Performance Monitoring & Analytics

Effectively track key performance indicators (KPIs) and monitor production processes in real time
with intuitive, data-driven dashboards, empowering you to make informed decisions.


Production & KPI Tracking

Production Tracking & KPIs

Acquiring data directly from the PLC or machine boards for production count and machine uptime is crucial to optimizing the production process. Our solution features an edge hardware component that connects directly to the machines for seamless data acquisition. This data is then correlated with the master information in the MES software to calculate key performance indicators (KPIs) for the shop floor. Core KPIs such as OEE, Capacity Utilization, and Downtime with reasons are analyzed to identify areas for improvement. These metrics are reviewed at the machine, department, and plant levels, and trends are tracked daily, weekly, and monthly to support informed decision-making.

Manufacturing Dashboards

Manufacturing Dashboards & KPIs

Detailed dashboards of each stakeholder empower them with real-time valuable insights.


  • Management Dashboards provide trends and the core KPIs like Value Created, Cost, OEE and related metrics, etc., that help understand the overall growth of the company.
  • Department heads dashboard enables the heads to monitor the real time KPIs and the production to ensure the delivery of a particular work order can be made on time.
  • The Supervisor Dashboard is designed to enable supervisors to track the entire shop floor, schedule tasks, and raise maintenance tickets. Additionally, supervisors can dynamically reschedule plans as needed.
  • Operator Dashboard attached to the machine can help the operator with the current plan, the production levels, and Machine uptime of the shift to keep him updated on the target.

Quality & Process Control

Ensure precision and maintain consistency across your operations by leveraging MES-driven quality
and process control systems, enabling higher standards and streamlined workflows.


Quality Management in Manufacturing

Manufacturing Quality Management

Quality being an essential factor in product excellence, our Smart manufacturing solution is equipped with inbuilt capabilities to acquire and manage data related to component rejections. The software allows manual entry of the rejected count along with the reasons for rejection, ensuring comprehensive quality tracking. The OEE Graphs depict the Quality component and also provide deeper analysis for the Quality Rejection reason assessment, analysis, and decision-making.

Monitor Process Parameters

Process Parameter Monitoring

Batch processes like Heat Treatment, hardening, and mixing processes in continuous manufacturing, preparation processes, and food industries play an important role in the quality outcome of the parts. Our software can extract data from the machines by interfacing with the HMI and PLC to acquire these information on a timely fashion and plot it as SPC (Statistical Process Control) charts against the time of the cycle to ensure that the set and the actual values are not running over-limit above the standard levels. The live data can be used to run prediction analysis with the historical quality outcome to dynamically change set values as needed for a better outcome.

Resource Management & Scalability

Optimize efficiency and enable seamless scalability with robust resource management and inventory control systems,
ensuring effective utilization of resources and smooth handling of growing demands.


Inventory Management

Store & Inventory Management

Understanding resource utilization in relation to parts and work orders is essential for optimizing operational processes. An integrated material store, along with tracking material deliveries to the shop floor through the Work Order, helps management achieve this. A completely streamlined request-delivery methodology across the shop floor and between departments assists having control of the Inventory movement. Store Inwards and Finished Goods help end-to-end tracking of materials. Manufacturing Resource planning helps predict the timing of the material need based on the orders, WIP, Finished Goods and keep Vendor lead time and suggest order placement.

Suitable Solution for all businesses

Suitable for Enterprise & MSMEs

Our Smart Factory is a versatile solution for companies of all sizes, from large enterprises to small businesses, built on a highly extensible and scalable IoT platform. The platform is micro services based and can scale to high data throughput with precision of delivery. The Platform can be deployed on premise or on a private cloud as required for the Enterprise customers. The application can be customized and extended to cater to the advanced needs of the large Factories. Keeping MQTT as the core communication between the machines and the central server, the MES Production Software comes with the required edge gateways to collect and communicate data.


For MSME, the cloud Smart Factory Solution with the complete production monitoring is offered as an on-demand SaaS application.

Common Questions on Smart Factory

Our Smart Factory Solutions bundle consists of a Manufacturing Execution System (MES),\ WIP Manager, and Manufacturing Resource Planning (MRP). Together, these components help optimize your manufacturing operations and enhance production efficiency.

Yes, our solutions are highly customizable. We collaborate with you to tailor them according to your unique business requirements and scalability needs, ensuring you get maximum value from our solutions.

Absolutely. Our solutions are designed for easy integration with your existing systems and software. We ensure that our smart manufacturing solutions can work seamlessly with your current infrastructure, allowing for smooth data exchange and minimal disruption to your operations.

Our solution delivers real-time visibility into production, enabling better tracking and control of processes. With effective work-in-progress management, you can minimize delays and boost throughput. Additionally, optimized inventory and material planning help eliminate stock shortages and overages, enhancing overall operational efficiency.

We offer ongoing support after the implementation of our Smart technology Solutions. Our dedicated support team is available to assist with troubleshooting, software updates, and any questions you may have to ensure the continued success of your manufacturing operations.


Voices of Experience!

Hillson Raj

Hillson Raj,

Plant Head & DGM Operations,
Indo-MIM.

 The team at Bevywise has the expertise to understand the requirements from the production, quality, process and the user perspective and deliver the Industry 4.0 application in the most effective way at an affordable cost. 

Serkan Anbar

Serkan Anbar,

Technical Director, ST Tekno, Turkey.

 Bevywise Networks has successfully completed our project on the Automation of the Coffee Making Process.Their high-level technical team provided end-to-end support to us. We highly recommend Bevywise for any custom automation projects. Their professionalism, technical proficiency, and commitment to excellence make them an invaluable partner for automation solutions.  

Let's get started!

In pursuit of a specific module or an all-in-one solution?

Reach out to our team to explore the option that best suits your requirements

Cookie
Cookie Consent

We utilize Cookies to enhance your experience. Your acceptance implies our policy agreement. Your data is securely handled, and you can learn more about our commitment to data safety in our comprehensive Privacy Policy.